We preassemble customised hydraulic hose lines from samples and to suit customer specific requirements for low, medium and high-pressure applications with the associated fittings in our branches. Our hose specialists always keep the safety of people and the environment in mind when selecting the materials and the method of joining the hose to the fitting.<\/p>\n","protected":false},"excerpt":{"rendered":"
We preassemble customised hydraulic hose lines from samples and to suit customer specific requirements for low, medium and high-pressure applications with the associated fittings in our branches. Our hose specialists always keep the safety of people and the environment in mind when selecting the materials and the method of joining the hose to the fitting.<\/p>\n","protected":false},"author":3,"featured_media":9284,"parent":10066,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":true,"_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"class_list":["post-10072","page","type-page","status-publish","has-post-thumbnail","hentry"],"acf":{"content":[{"acf_fc_layout":"1_hero","big_image":9284,"headline":"Preassembled hose lines, ready to install","description":"We preassemble customised hydraulic hose lines from samples and to suit customer specific requirements for low, medium and high-pressure applications with the associated fittings in our branches. Our hose specialists always keep the safety of people and the environment in mind when selecting the materials and the method of joining the hose to the fitting. Whatever your need, we can advise you and manufacture a suitable hose line.","button":{"name":"","link":null},"pop-up_button":{"button_text":"","text_after_button":"","cta_name":"","cta_intent":""},"section_id":""},{"acf_fc_layout":"22_body","headline":"A system solution tailored to your requirements","description":"The highest quality standards apply to our preassembled hose lines. The result is a leak-proof positive connection between hose and fitting, guaranteeing safety in use even at high pressures.","body_repeater":[{"image":9285,"youtube_video_id":"","headline":"Advice and manufacture by experienced technicians","description":"The preassembly and inspection of hydraulic hose lines are performed only by trained employees. They assemble suitable components for every proposed use and connect them properly together. Our technical employees as experienced contact partners see giving customer advice as part of their job and have undergone comprehensive training. In addition, officially authorised persons for whose technology inspect your machines and systems on site and assess whether and which hose lines need to be replaced. They also advise you on how to optimise your hose arrangements.","bullets":null,"button":{"button_name":"","link":null,"pop-up_button":false,"cta_name":"","cta_intent":""},"download_links":null,"block_id":""},{"image":9286,"youtube_video_id":"","headline":"Professional preassembly in the HANSA\u2011FLEX branch","description":"Each of our branches has its own hose workshop to ensure faultless manufacture of hydraulic hose lines. Here our experienced technicians cut, peel and crimp hose products to form ready-to-install hose lines. With access to top-class machines and innovative hose technology, such as hose rollers, cutters, peelers, crimpers, devices for cutting to length, projectile cleaning, test mandrels and pressure test benches, our technicians manufacture high-performance hose lines of various sizes in their workshops to consistently high quality standards.","bullets":null,"button":{"button_name":"","link":null,"pop-up_button":false,"cta_name":"","cta_intent":""},"download_links":null,"block_id":""}],"section_id":""},{"acf_fc_layout":"4_cta","headline":"Rapid help in an emergency","description":"Our mobile emergency service is available to you 365 days a year all around the clock for when a machine or system breaks down due to a defective hose line. Our service technicians manufacture a suitable replacement hose line for you in their mobile workshop and install it.","button":{"button_name":"Find out more","link":{"title":"Mobile rapid hydraulic service","url":"https:\/\/www.hansa-flex.at\/en\/services\/mobile-rapid-hydraulic-service\/","target":""},"cta_popup_button":false,"cta_name":"","cta_intent":"","text_after_button":""},"second_button":{"second_button_name":"","second_button_link":null,"cta_popup_button":false,"cta_name":"","cta_intent":""},"section_id":""},{"acf_fc_layout":"9_slider_red","headline":"Professional preassembly guaranteed","description":"Preassembling customised hose lines starts with cutting the hydraulic hose to the required length, then crimping and marking and finally an optional pressure test.","slide":[{"image":9287,"headline":"Cutting and peeling the hose","description":"After determining the cutting dimension, we cut the hydraulic hose to the correct length using dedicated hose-cutting machines. Then we peel the hose to achieve the required skive length for the chosen attachment method and check the result for the correct nipple constriction."},{"image":9288,"headline":"Cleaning by projectile","description":"Every hose is dry cleaned immediately after cutting, before any foreign material has had chance to cool and firmly adhere. The projectile is shot under high pressure through the entire length of the hose from both ends. This removes all loose and fine particles of dirt from inside the hose."},{"image":9289,"headline":"Crimping the hose line","description":"After pushing on a steel or stainless steel fitting correctly dimensioned for the hose, we crimp the fitting onto the hose. We use various hose crimping devices depending on the hose type and hose size. Finally we check that the crimping has been successful by comparison with the dimensions in our crimping dimension charts."},{"image":9290,"headline":"Marking using X-CODE","description":"Each of our HANSA\u2011FLEX preassembled hose lines is given a unique and durable marking using the alphanumeric X-CODE system [Verlinkung Landingpage \u201cX-CODE hose marking\u201d]. This enables hose lines to be reliably identified and simplifies reordering anywhere in the world."},{"image":9291,"headline":"Quality assurance and inspection","description":"In main quality assurance facilities in Bremen, we check all components such as hoses and fittings. Each individual step in the preassembly process follows our defined rules. This ensures we maintain the same high quality for all our hose lines anywhere in the world."}],"section_id":""},{"acf_fc_layout":"3_checkmark_bullets","headline":"Hoses preassembled in your locality","description":"As a fluid technology specialist with many years\u2019 experience, HANSA\u2011FLEX offers the highest degree of flexibility, safety, durability and cost efficiency in hose line manufacture directly in its local branches.","checkbox":[{"headline":"Experienced technicians","description":"Every hose is assembled and inspected by qualified personnel","custom_icon":true,"icon":12429},{"headline":"Comprehensive support","description":"We discuss your requirements and any potential for optimisation before manufacturing the hose","custom_icon":true,"icon":12209},{"headline":"Extensive warehouse stock","description":"Extensive stocks of common fittings and hoses ensure rapid completion","custom_icon":true,"icon":12523},{"headline":"Quick delivery","description":"We start work on your requirements without delay. You receive the finished hose line soon after completion","custom_icon":true,"icon":12267}],"checkbox_list":"4","small_headline":"More benefits for you","additional_text":"","bullets":[{"headline":"Optimum hose preassembly processes, cutting, peeling and cleaning"},{"headline":"High-quality components from HANSA\u2011FLEX and renowned manufacturers"},{"headline":"Personal service from our technicians on site"},{"headline":"HANSA\u2011FLEX is your guarantee of professional preassembly"},{"headline":"The perfect combination of fitting and hose"}],"section_id":""},{"acf_fc_layout":"22_body","headline":"Preassembly of numerous hose types","description":"In addition to hydraulic hose lines, we also manufacture hose lines for numerous other fields of application such as the transport of hot or abrasive media or for use in the food industry.","body_repeater":[{"image":9292,"youtube_video_id":"","headline":"Preassembly of combined hose-pipelines","description":"In addition to hydraulic hose lines, HANSA\u2011FLEX also manufactures combined hose-pipelines for a wide range of fluid technology applications. The experienced specialists use their comprehensive knowledge to advise you on the appropriate design and give helpful tips about correct installation.","bullets":[{"bullet":"Implementation of flexible line geometries"},{"bullet":"Advice for planning of hydraulic systems and machines"},{"bullet":"High-quality processing using certified welding procedures"}],"button":{"button_name":"","link":null,"pop-up_button":false,"cta_name":"","cta_intent":""},"download_links":null,"block_id":""},{"image":9293,"youtube_video_id":"","headline":"Preassembly of metal hose lines","description":"We preassemble robust metal hose lines from high-quality corrugated hoses. Welding in accordance with DIN EN ISO 3834-2 guarantees a safe connection even under extreme conditions.","bullets":[{"bullet":"Certified jointing processes, 100 % tested for leaks"},{"bullet":"Nominal diameters from DN 6 to DN 250 mm"},{"bullet":"Free of oil, grease and LABS, depending on requirements"}],"button":{"button_name":"Read more","link":{"title":"Metal hoses","url":"https:\/\/www.hansa-flex.at\/en\/products\/hoses-and-hose-lines\/metal-hoses\/","target":""},"pop-up_button":false,"cta_name":"","cta_intent":""},"download_links":null,"block_id":""},{"image":9294,"youtube_video_id":"","headline":"Preassembly of industrial hose lines","description":"In the specialist hose centre, we manufacture top-performing industrial hose lines to the customer\u2019s wishes for the whole spectrum from construction to the chemical and food industries.","bullets":[{"bullet":"Manufactured in accordance with the Pressure Equipment Directive, DGUV and T 002"},{"bullet":"Preassembly including accessories and connection systems"},{"bullet":"Suction and delivery hose line manufacture"}],"button":{"button_name":"Read more","link":{"title":"Industrieschl\u00e4uche","url":"https:\/\/www.hansa-flex.at\/en\/products\/hoses-and-hose-lines\/industrial-hoses\/","target":""},"pop-up_button":false,"cta_name":"","cta_intent":""},"download_links":null,"block_id":""}],"section_id":""},{"acf_fc_layout":"31_slider_red_2","headline":"Service with added value","description":"Opting for HANSA\u2011FLEX hose preassembly also benefits you with a range of additional services.<\/strong>","slide":[{"image":9295,"headline":"Certified hose lines","description":"Challenging applications such as the defence, maritime and mining industries demand the use of certified hose lines. In addition to the HANSA\u2011FLEX GVZ production workshop in Hamburg, some branches can preassemble hose lines in accordance with requirements of DNV, MED, Bureau Veritas and many other classifications."},{"image":9296,"headline":"Protection and safety technology","description":"On request, we also install the appropriate protection devices and safety equipment directly onto your hydraulic hose lines. By having suitable protection against rubbing, heat or kinking installed, you avoid premature wear on your hydraulic hose lines, while protecting people and the environment."},{"image":9297,"headline":"Disposal of old hoses","description":"As operating equipment contaminated by oil, hydraulic hoses pose a risk to the environment. Transport and recycling are therefore subject to strict requirements. Working with a certified waste management company, we ensure their professional disposal, including temporary safe storage in tested collection containers."},{"image":9298,"headline":"Inspection of hydraulic hose lines","description":"Hydraulic hose lines must be professionally inspected by officially authorised persons every 12 months after being brought into first use. Our experts perform the prescribed visual inspections and function tests in accordance with the requirements of DGUV, BetrSichV and the EU Directive on Equipment Safety 2009\/104\/EC."}],"section_id":""},{"acf_fc_layout":"12_slider_features","features_slider":[{"image":9301,"headline":"New and replacement hoses are manufactured in the local HANSA-FLEX","description":"Our technicians advise you as your direct contact partner in our local branches and work closely with you to create the perfect hose solution for your specific application.","text_content":"\r\n \t
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